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My Rebuild list for the previa so far 7/2016

When I picked up the previa, the perspective of rebuild vs replace came to mind. With a blown head gasket, worn SADS couplers and unknown extent of possible damage to the internal of the motor, I decided to go all out and rebuild the whole motor.

Since I could not do this at my apartment complex and if you understand the location and the amount of work this motor has, then you know that I would hate to change a head gasket on a high mileage motor and have something break down shortly after and have to go through the process again.


When conversations about the rebuild vs replace come up, I always think like this:

Time, Place, money (knowledge and resources as well).

I dont have place, so I dont have the time.
Knowledge on the previa motor, very low. I have novice mechanic skills, but not well versed.
Resources, I feel I can be resourceful and have a way to get what I need (parts and services).But knowledge and resources can only take you so far if you are not working on the vehicle itself.

Why didn't I go with a replacement motor? It is cheap to pick up a JDM motor. But I don't know what has been done with that motor and most of the places I talked to at the time did not have any paperwork to say how many miles or certificate with good information. And if I did just drop in a JDM motor, whose to say the head gasket won't go out within a few months. These places typically say 1 month warranty or something very little. I've seen JDM SR20DETs and B16s fail off the pallet.

There is also a better sense of knowing what has been done to your motor, especially if you provide all the parts. And again, since the motor is out, you can change many components, which is what I did.

------------------------------------------------
Full engine tear down and rebuild

- Cylinder head - check for cracks, all machine work and all internals replaced. new valve springs and seals
- Engine block - honed cylinders, hot tank block, leak down test, new freeze plugs

-New OEM head studs
-Sunroof lever(broken)
-Sunroof lever cover (missing)
-Cruise control lever (original was broken)
-Passenger vanity mirror (original was cracked)
-Grey vinyl door panels for both driver and passenger (excellent condition)
-Captain chair lever (missing)
-SADS couplers - 04374-28011
-Chain tensioner gasket - 13552-75010
-Engine mount - 12361-76042
-Engine mount - 12362-76012
-Timing chain tensioner - 13540-75020
-Timing chain assembly 1- 13506-75010
-Timing chain assembly 2 - 13507-76010
-Timing Chain cover gaskets - 11328-75010/11329-75010
-Timing guide rail - 13561-76020
-Timing guide rail - 13559-76010
-Timing gear kit - CDK-014C
-Exhaust manifold bolts (5) - 90116-10163
-Cylinder head gasket kit HS5890 (Victor Reinz)
-thermostat - 90916-03120
-thermostat gasket - 16325-62010
-water outlet o ring - 96761-24010
-Aisin water pump - WPT - 014
-Piston ring set - 13011-76050
-rod bearing set - 13041-75020-05 (set of 4)
-main bearing set(#1 and#5) - 11701-75020-02
-main bearing set (#2-4) - 11071-75020-02
-Thrust bearing - 11011-75010
-crank shaft seal - 90311-48014
-crank shaft seal (rear)- 90311-88003
-Oil pan gasket - 00295-00103
-oil gasket mount seal - 15692-76010
-oil pump gasket - 15188-76010
-Oil pump - 15103-76020
-Oil pump cover - 15115-76040
-oil drain plug gasket
-distributor rotor - 19102-74040
-distributor o ring - 90099-14091
-distributor cap - 19101-76010
-Denso Iridium spark plugs - SK20R11
-AT drain plug seal - 35178-30010
-AT filter kit - WP-7669D
-Output shaft seal - 90311-52021
-Multi rib belt - 7pk-0810
-Multi rib belt - 6pk-1145
-Drive belt - 4pk-0890
-Diff seal - 90311-38047
-radiator hose - 1657176031
-radiator hose - 1657276022
-radiator hose - 1657376022
-radiator hose - 1657476011
-Water pump drive gear 13525-76030 (13525B)
-PC valve and grommet - (Beck/Arnley) - 0450243 and 12204-150022
- Radiator - (Spectra) - CU1749
-2 front cross drilled rotors - CD BZ 44071
-2 Rear cross drilled rotors - CD BZ 44041
-Front brake pads - 04465-YZZB1
-Front brake pad shim set - 04945-28020
-Rear brake pads - Wagner - ZD501
- Brake hose (inner) - 90947-02720
-Brake pedal cover - 47121-12011
-New Catalytic Converter-447104
-New upstream 02 sensor - 234-4155
-Denso Alternator - 210-0189 (Remanufactured Alternator by Denso)
- Victory Lap ND-36SOL Solenoid kit (for starter)

-Ultra gauge
- Rearview camera parking kit, 4.3" LCD monitor, and wireless, water/weather proof back up camera.
-Cone filter by Spectre - 8138 (3" opening)
-Cool Box
-Ice Maker from Canadian Junkyard (replacing the cool box)
-Previa dash cover

- Transmission - flush and replace seals and oil filter strainer

**Transmission fail - 3/2015
Rebuilt transmission
-Master Overhaul kit
-New torque converter
-New forward drum
-New Input sprag
-New transmission electronics - shift and lock up solenoids
-Changed clutches and checked planetary gears

-New clutches
-New overdrive planetary gear
-New Transmission mount inserts - Anchor - 9063 (x2)
-Transgo shift kit - SK 340 (Type 1 VB)

Front end components (8/21/18)
- Rack Doctor rebuilt Steering rack and pinion 
  • All new seals
  • All new O rings
  • All new Teflon rings
  • All units are bored and sleeved (where applicable)
  • All units Are 100 % hydraulically tested for quality assurance
  • All components used by Rack Doctor are original equipment or better quality
  • All units have a LIFETIME Warranty
-ACDelco inner tie rods with boots - 45A0673
-ACDelco professional left outer tie rod- 45A0697
-ACDelco professional right outer tie rod-45A0698
-ACDelco lower ball joints (x2) - 45D2227
-Deeza Stabilizer end links (x2) -  TYX221 
-Koyo front wheel bearings (x2) - W0133-1836176-KOY
-Koyo rear wheel bearings (x2) - W0133-1750842-KOY


EGR clean out
- EGR intake gasket - 25628-76010 - this is on the far right side next to the exhaust.
- EGR valve gasket - 25627-76010 - used for the EGR valve to the intake manifold.
-Air inlet duct gasket - 22273-76010 - this is where the air goes into the intake manifold and where the EGR port gets plugged.


IAC valve and "flake filter"
- Fram G15 inline filter - this for the flakes going into the ventilation tube.
- 2 small hose clamps for the filter.
- Throttle body gasket - 22271-76020
- IAC valve rubber gasket - 22215-76010 - gasket between the IACV and Throttle body
- IAC valve screws (set of 4) - 21821-25180 - holds the IACV to the throttle body

Supercharger Oil
-2 4oz bottles of ACDelco/GM brand supercharger oil - flush

Rear differntial fluid change
-Lucas 80w90- flush
-Amsoil

Comments

  1. OK I'm gonna poke at ya here... You didn't have the space or the time yet you got it done... hhhmmmm I got a space and some time but NO IDEA on Previa motors or drive trains and I got 2 of these things.
    How long did it take you and did you have to sell the kids to pay for it?

    ReplyDelete
    Replies
    1. I paid a shop, which cost me tons of money. It took a few months due to waiting game of parts, both from me and from the shop (head rebuild).

      Delete

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